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Tristar Automation and Engineering Logo

Your Automation & Engineering Partners

Custom industrial automation and engineering solutions designed to increase productivity, reduce costs, and optimize your operations.

Industrial Automation Setup
Tristar Engineering Team

Your Engineering & Automation Experts

Located in Decherd, Tennessee, we empower businesses to become more efficient and competitive through tailored automation systems. Our mission is to help you thrive in today’s rapidly evolving industrial landscape by harnessing the power of automation.

We believe that by automating tasks and optimizing workflows, businesses can unlock new levels of productivity, reduce costs, and enhance competitiveness.

Quality is at the core of everything we do. From initial designs to final implementation, we adhere to the highest standards, ensuring that our solutions are reliable, efficient, and built to last.

Why Choose Tristar?

Customized Solutions

We don’t believe in one-size-fits-all. We take the time to understand your unique business needs, challenges, and goals to deliver automation solutions that drive real results.

Expertise

Our team consists of highly skilled engineers with deep industry knowledge. With years of combined experience, we deliver innovative solutions across automotive, medical, aerospace, and more.

Collaborative Approach

We believe in transparency and communication. Throughout every project, we keep you informed and involved to ensure the final solution aligns perfectly with your vision.

Continuous Innovation

We stay ahead of the curve by exploring new technologies and methodologies, ensuring you benefit from the latest advancements in automation engineering.

Comprehensive Support

Our commitment doesn’t end at project completion. We provide ongoing support and maintenance to keep your systems running at peak performance.

Customer Satisfaction

Your success is our priority. We go above and beyond to ensure you’re completely satisfied and exceed your expectations at every turn.

Our Core Services

System Design & Integration

From concept to execution, we design and integrate automated systems tailored to your unique requirements, ensuring seamless compatibility with your existing infrastructure.

Robotics

We develop intelligent automation solutions using robotics to enhance precision, accuracy, and adaptability across a wide range of industrial applications.

Integration

We seamlessly integrate automation systems into your production line with minimal downtime, so you can return to business as usual quickly.

Process Optimization

We analyze your workflows to identify bottlenecks and inefficiencies, then leverage automation to streamline operations, maximize throughput, and minimize waste.

FANUC Robot Programming

Expert programming and integration of FANUC robotic systems for welding, material handling, assembly, and more.

Allen Bradley PLC Programming

Custom PLC programming using Allen Bradley platforms to control and monitor complex industrial processes.

Our Industrial Automation Solutions

Automated Assembly Line

Automated Assembly Systems

Custom-built assembly lines with integrated robotics and conveyors for high-precision manufacturing in automotive and electronics.

  • • FANUC or ABB Robotics
  • • Vision-guided assembly
  • • PLC-controlled sequencing
  • • In-line quality inspection
CNC Machining Center

CNC Machining Automation

Robotic loading/unloading systems for CNC machines to enable lights-out manufacturing and reduce labor costs.

  • • 24/7 operation capability
  • • Tool wear monitoring
  • • Bar feeders & pallet systems
  • • Integration with ERP/MES
Packaging Automation

Packaging & Palletizing

High-speed packaging and robotic palletizing solutions for food & beverage, medical, and consumer goods.

  • • Case packing & sealing
  • • Robotic palletizing
  • • Labeling & date coding
  • • Hygienic design options
Wastewater Control Panel

Wastewater Treatment Automation

SCADA and PLC-based control systems for municipal and industrial wastewater treatment plants.

  • • Remote monitoring
  • • Pump control & sequencing
  • • Chemical dosing automation
  • • Alarm & reporting systems
SolidWorks CAD

SolidWorks CAD Design

Precision 3D modeling and engineering drawings for machine components, fixtures, and automation systems.

  • • Mechanical design
  • • Finite element analysis (FEA)
  • • Assembly modeling
  • • Manufacturing documentation
Metal Fabrication

Custom Metal Fabrication

In-house fabrication of machine frames, enclosures, and structural components to exact specifications.

  • • Laser cutting & bending
  • • Welding (MIG/TIG)
  • • Powder coating
  • • Precision machining
Reverse Engineering

Reverse Engineering

Recreate obsolete or undocumented parts and systems using 3D scanning and CAD modeling.

  • • Legacy machine support
  • • Part duplication
  • • Design improvement
  • • Documentation creation
Consulting

Engineering Consulting

Expert guidance on automation strategy, system upgrades, and process improvement initiatives.

  • • Feasibility studies
  • • ROI analysis
  • • Technology selection
  • • Project management

Trusted by Industry Leaders

150+

Projects Completed

15+

Years Experience

6

Industries Served

98%

Client Retention

Frequently Asked Questions

What industries do you serve?

We serve a diverse range of industries including automotive, food and beverage, medical devices, tobacco, aerospace, and wastewater treatment.

Do you provide on-site installation?

Yes, we provide full on-site installation, integration, and commissioning services to ensure your system operates as designed.

What brands of robots do you work with?

We specialize in FANUC robots but also have experience with ABB, Yaskawa, and Universal Robots depending on application needs.

Can you integrate with existing machinery?

Absolutely. We specialize in integrating automation systems with legacy equipment to extend the life and productivity of your current infrastructure.

Do you offer maintenance contracts?

Yes, we offer comprehensive maintenance and support packages to keep your systems running at peak performance and minimize unplanned downtime.

Ready to Optimize Your Operations?

Contact Tristar Automation and Engineering today to discuss how we can help increase your productivity, reduce costs, and take your business to the next level.

Phone

+1 931-212-4932

+1 931-205-1571

Address

40 Modena Cir
Decherd, TN 37324

Hours

Monday - Friday
7:00 AM - 3:30 PM

Service Area

Serving Middle Tennessee and surrounding regions with on-site services.

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